What is the maximum packaging speed of the ZL180P?

The ZL180P can achieve a stable packaging speed of up to 100 bags per minute, depending on the product characteristics, bag size, and film material.

What types of materials can this vertical packaging machine handle?

It is a highly versatile VFFS solution, ideal for powders (like milk powder, spices), granules (sugar, coffee), snacks (chips, nuts), frozen foods (dumplings, vegetables), and even small hardware. It's a comprehensive machine for both food and non-food items.

How much space does the ZL180P require compared to larger machines?

The ZL180P features a compact footprint, which saves 15–20% more floor space compared to larger vertical packaging machines with similar performance.

How easy is it to switch between different bag sizes?

Thanks to its servo-driven controls and modular forming sets, changeovers are fast and simple, often taking just a few minutes without special tools.

Does the machine help in saving packaging film?

Yes, absolutely. The ZL180P features a high-precision, servo-driven film pulling system. This technology minimizes film waste during operation, which directly reduces your long-term operational costs.

What is the required power supply for the ZL180P?

The standard power supply for the ZL180P is 220V, 50Hz, Single Phase. We can also provide customization to match different power requirements in your region. Please contact our sales team for details.

Bread & Bakery Packaging Solution

What is Bread & Bakery Packaging Solution?

Bread & Bakery Packaging Solutions refer to an integrated packaging system designed to keep baked goods fresh, protected, and shelf-ready at industrial speed.
It typically covers primary packaging (flow wrapping / pillow bags, VFFS bags, or premade pouches), optional freshness protection (airtight sealing, MAP gas flushing), and secondary packaging (cartoning, case packing, and palletizing).
For products such as sliced bread, buns, rolls, croissants, and tray-packed pastries, the right solution reduces product deformation, improves seal integrity, minimizes film waste, and supports fast changeovers across multiple SKUs.
Soontrue provides modular bakery packaging solutions that can scale from a single machine to a complete automated line.

Introduction Video Of Packaging Machine

Explore how bakery products are packed with different formats and line configurations. The videos below demonstrate typical bakery automation including sliced bread flow wrapping, vertical bagging for small bakery snacks, premade pouch packing for premium items, and cartoning systems for retail-ready packs.

What Are the Key Packaging Challenges in the Bread & Bakery Industry?

Bakery packaging must balance freshness, product integrity, and high output. Common challenges include:
• Moisture & freshness control: bread easily dries out, while sealed packs must prevent condensation.
• Gentle handling: soft loaves and buns deform easily; pastries and croissants are fragile and prone to breakage.
• Seal integrity: reliable mid-seal and end-seal performance is essential for shelf life and brand reputation.
• SKU variety & changeover: frequent size or pack-format changes require fast, repeatable setup.
• Line efficiency (OEE): unstable feeding, misalignment, or film tracking issues increase downtime and waste.
A professional bread & bakery packaging solution must solve these issues while maintaining consistent speed and pack appearance.

What Packaging Solutions Are Available for Bread & Bakery?

Packaging solutions for bread & bakery products vary by product shape, fragility, and pack format:
1) Flow Wrapping (Pillow Bags / Multipacks): Ideal for sliced bread, loaves, buns, rolls, and tray-packed pastries. Supports gentle feeding, stable sealing, and high-speed output.
2) Vertical Packaging (VFFS): Suitable for small bakery snacks, croutons, mini buns, or bakery mixes that require compact bagging and flexible bag sizes.
3) Premade Pouch Packing: Best for premium bakery items, cookies, pastry assortments, or products requiring stronger shelf presentation (stand-up pouches, zipper pouches).
4) Secondary Packaging: Cartoning and case packing systems create retail-ready cartons and improve logistics efficiency.
Combined with feeding and conveying systems, these modules form a complete automated bakery packaging line from primary packing to warehouse-ready cases.

Why Choose Soontrue for Bread & Bakery Packaging Solutions?

Application-driven line design: matched to bread softness, pastry fragility, and required shelf life.
Complete machine portfolio: flow wrappers, VFFS, premade pouch, cartoning, and end-of-line integration in one supplier.
Stable sealing & gentle handling: designed to reduce deformation, improve pack appearance, and keep consistent seal quality.
Fast changeover support: suitable for bakeries running multiple SKUs and pack formats.
Global service & delivery capability: training, commissioning support, and spare parts guidance for international customers.

Customer Cases

FAQ About Bread & Bakery Packaging Solution

Q1: What is the most common packaging for sliced bread?
A: Pillow bags made by flow wrapping machines are widely used for sliced bread due to speed, protection, and consistent sealing.

Q2: How do bakeries keep bread fresh after packaging?
A: Airtight sealing, suitable film barrier, and optional MAP gas flushing help retain moisture and extend shelf life.

Q3: Can one line pack both bread and pastries?
A: Yes. With proper feeding and change parts, a flow wrapper can handle multiple bakery products with adjustable settings.

Q4: What packaging format is best for premium pastries?
A: Tray + flow wrap or premade pouches are common for premium presentation and product protection.

Q5: How do I reduce deformation for soft buns and loaves?
A: Use gentle feeding, stable conveying, and synchronized film pulling to minimize pressure and misfeeds.

Q6: Is VFFS suitable for bakery products?
A: VFFS is suitable for small bakery snacks, croutons, or bakery mixes that require flexible bag sizes.

Q7: What information is needed to select a bakery packaging solution?
A: Product size, temperature, fragility, target speed, pack format, film type, and whether secondary packaging is required.

Q8: Do you support carton or case packing for bakery?
A: Yes. Cartoning and case packing systems can be integrated to create retail-ready packs and improve logistics.

Q9: How fast can changeovers be done for different SKUs?
A: Changeover time depends on product size and format; servo control and standardized settings help reduce downtime.

Q10: Can you provide a full automated bakery packaging line?
A: Yes. From primary packing to cartoning/case packing and end-of-line automation, Soontrue can design modular line solutions.

What Machine Models Are Recommended for Bread & Bakery Packaging?

Recommended models depend on your bakery product and packaging format:
• Flow Wrappers: for sliced bread, loaves, buns, rolls, and tray-packed pastries (pillow bags, multipacks).
• Vertical Packaging Machines (VFFS): for small bakery snacks, croutons, or bakery mixes requiring compact bagging.
• Premade Pouch Packing Machines: for premium products needing stronger shelf display (stand-up pouches, zipper pouches).
• Cartoning Machines: for gift packs, premium bakery cartons, and retail-ready presentation.

To recommend the best model, please share: product dimensions & weight, packaging format, target speed (packs/min), film or pouch type, and whether you need cartoning/case packing integration.